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System Deliverables

Revolutionising Stone Quarrying with Automation

In-situ robotic quarrying systems that convert natural stone directly into construction-grade bricks at the quarry face. Our solution creates significant value capture financially, architecturally, and ecologically.

12,400
Bricks per day per machine
Per 10x10m operation
100%
Automated
Cutting, extraction, grading, sorting, stacking
95-99%
Carbon reduction
Compared to conventional bricks
<2¢
Per brick cost
Extraction cost only
Minimal
Labour required
One engineer site manager only
Direct
Supply chain
Quarry to construction site

What We Deliver

Our Key Capabilities

In-Situ Robotic Quarrying

Robotic quarrying systems that convert in-situ natural stone directly into construction-grade bricks straight from the quarry face.

Fully Automated Processing

Automated masonry cutting, extraction, grading, sorting, cleaning and stacking ready to ship. Increases site efficiency by 215%.

High Volume Production

Production of 12,400 bricks per day (1 brick = $0.5 to $1), per machine, per 10m x 10m operation*.

Reduced Labour & Safety Risks

Automation dramatically reduces the need for on site skilled labour and safety concerns, reducing labour costs.

Ultra-Low Extraction Cost

Extraction cost becomes only electricity and blade ware. We estimate each brick will cost around 2 cents per brick only.

Sustainable Operations

Our system significantly reduces carbon emissions, transportation, the use of heavy machinery, and the use of complex supply chains.

Comparison

How We Compare

See how our automated system compares to traditional ceramic brick production and dimension stone quarrying.

Ceramic Brick Production

01Mine clay, shale and binders with heavy machinery
02Crush and blend raw material
03Transport to factory
04Mix materials, form, extrude mould bricks and wire-cut to size
05Fire at 900–1200°C
06Quality Control, palletise and ship

Drawbacks

  • Large scale mining operations
  • Transportation and lengthy supply chains
  • Requires large specialist factories
  • Costly and CO₂ intensive manufacturing process
  • High barrier to entry

Traditional Stone Quarrying

01Quarrying process using drilling, wire sawing, heavy machinery
02Lifting and immediate transport
03Handling: rough sizing and cutting
04Transport to yard with specialist sawing machinery
05Quality control and ship

Drawbacks

  • Large scale quarrying operations
  • Use of expensive specialist machinery
  • Specialist cutting workshops
  • Often low efficiency yields
  • Costly and CO₂ intensive process
  • High barrier to entry

Our Process

01Site preparation & deploy gantry rail system
02Automated cutting, separation, extraction and quality control
03Automatically palletise finished blocks and bricks to ship immediately

Advantages

  • No lengthy supply chains
  • No long term use of large machinery
  • No large and complex factories
  • Standardised bricks en masse
  • Familiar material for tradesmen
  • Beautiful & sustainable material
  • Can cut blocks of any size

Sustainability

Environmental Impact

Our system dramatically reduces carbon emissions, material waste, and operational costs.

CO₂ Emissions

Standard Brick

470g – 720g CO₂

Our System

3.25g CO₂

Using grid electricity

0g CO₂

Using on-site renewables

145-222x

Less CO₂ = 99% reduction

Material Waste

Traditional Quarries

20-30% yield

Our System

Up to 90% yield

Depending on geology

215%

Improved efficiency per unit area

Machinery & Labour

Does not need a substantial team to monitor and operate system

Does not need long term use of large machinery

One engineer

Site manager only required

Transportation

Traditional quarries extract, transport to saw yard, then transport again to retailer

We skip all unnecessary transport

Direct delivery

Quarry to construction site

Why Stone & Brick

Benefits of Our Approach

Natural stone combined with the familiar brick format offers the best of both worlds.

Benefits of Stone

  • Align with governmental green policies
  • Extremely long lifecycle material compared to timber and concrete
  • Completely recyclable material
  • Traditional and natural material that supports humane, aesthetic environments
  • Lowest carbon material for extraction using our system
  • Can be fashioned in any architectural way
  • Material familiar to builders
  • High insulation value

Benefits of Brick Format

  • Construction systems worldwide rely on unit bricks
  • Already completely integrated into supply and construction infrastructure
  • Dimensions are familiar and workable for builders and machines
  • Support aesthetic architectural cities

Ready to Learn More?

Explore our technology or get in touch to discuss how our system can work for you.